KAESER KOMPRESSOREN

KAESER KOMPRESSOREN

KAESER KOMPRESSOREN is one of the world's leading manufacturers and providers of compressed air products and services. With the motto: “More compressed air for less energy”, KAESER offers intelligent solutions that not only make your compressed air supply safe and dependable, but also exceptionally energy-efficient. KAESER supports dynamic production environments with demand-oriented, digital services - in line with ‘Industrie 4.0’. With over 100 years of expertise, the family business specialises in custom-engineered compressed air solutions "Made in Germany” that deliver impressive efficiency, reliability and sustainability.

Products

Rotary screw compressors with fluid cooling
Fluid-injected rotary screw compressors

No matter whether a complete compressed air station or a single compressor: our fluid-injected rotary screw compressors deliver exceptional efficiency throughout their entire service life.

    Low life-cycle costs
    From 2.2 to 515 kW
    For reliable operation in ambient temperatures up to 45 °C

Oil-free compression rotary screw compressors
CSG-2 and DSG-2 air-cooled oil-free compression rotary screw compressors from Kaeser Kompressoren

Process-sure air purity – produced reliably and efficiently

    Uncompromising efficiency
    Service-friendly design
    Optionally available with innovative i.HOC drying technology or energy-saving refrigeration dryer

Rotary screw vacuum packages
ASV 61 rotary screw vacuum package from KAESER KOMPRESSOREN.

Our energy-saving complete solution for generating low vacuum

    Connect and go
    With efficient IE3 motors
    Intake capacity: 4.75 to 15.70 m³/min – 99 % final vacuum

Rotary screw vacuum packages

Portable reciprocating compressors
Portable reciprocating compressors from KAESER

Our portable reciprocating compressors are designed and constructed for use on construction sites and by small trades businesses.

    i.Comp for constant pressure up to 11 bar
    As a PREMIUM or CLASSIC version
    Displacement between 130 and 660 l/min; 10 to 25 bar

Stationary reciprocating compressors
Stationary reciprocating compressors are perfect for workshop or industrial applications.

    Wide range of versions and performance capacities
    Oil-lubricated or dry-running (OIL-FREE)
    Displacement between 59 and 1400 l/min; 7, 10, 15 or 35 bar

Complete systems
i.Comp 9 Tower T with integrated air receivers and refrigeration dryer, up to 570 l/min.

i.Comp TOWER, i.Comp TOWER T, AIRBOX and AIRBOX CENTER complete systems are equipped with oil-free compression reciprocating compressors, making them ideally suited to all applications requiring compressed air with high levels of purity.

    Quiet and ready for connection
    For workshops, laboratories, the pharmaceutical industry and the food & beverages industry
    Displacement from 0.25 to 0.90 m³/min

Boosters
Reciprocating compressors – Boosters

Boosters augment existing system pressure at specific locations.

    As individual components or operation-ready complete systems
    For constant high pressure up to 45 bar
    Wide range of pressures to meet every requirement

OEM
Example structure of an OEM compressed air station

From preliminary analysis to the finished product – customised compressed air stations for industrial applications

    Optimal integration of the compressed air supply into your overall system
    Compressed air stations with high-quality Kaeser industrial compressors
    From special colours to special machines – the Kaeser modular system ensures that your individual needs are met down to the very last detail.

OEM

Rotary screw blowers up to 250 kW
DBS, EBS and FBS series screw blowers from Kaeser Kompressoren

A marvel of efficiency

    Flow rate up to 160 m³/min
    The highly efficient SIGMA Profile – now also available for blowers!
    Optimal pulse damping and low-noise operation
    Connection-ready complete solution with power electronics and the very latest in control technology

Rotary screw blowers up to 250 kW
Turbo blowers 150 and 300 kW
PillAerator turbo blowers from Kaeser Kompressoren.

The undisputed master of process air

    Flow rate up to 267 m³/min
    High-speed, magnetic bearing motor
    For an unlimited number of motor starts
    Broad control range

Turbo blowers 150 and 300 kW
Rotary blowers up to 250 kW
Rotary lobe blower group from Kaeser Kompressoren.

Durable space-savers

    Flow rate 160 m³/min
    Robust and durable
    More efficiency, even more versatile
    Optionally available with control cabinet

Rotary blowers up to 250 kW
Rotary lobe blowers – Single blocks
Rotary lobe blower single blocks for installation in OEM system solutions

For installation in OEM system solutions

    For highly diverse applications – from vapour compression in vacuum distillation and applications in the fine vacuum range to nitrogen conveying.
    Also suitable for mobile applications – e.g. mixing, tanker and suction vehicles
    Intake volume of 5 to 160 m³/min at pressures up to 1 bar (g), or 0.5 – 0.9 bar (vacuum).

Rotary lobe blowers – Single blocks
Aftercooler / heat exchanger
Aftercooler/heat exchanger ACA

For highly effective process air cooling or heat recovery

    With air or water as a coolant – depending on the location and cooling requirements
    Enables conveying of heat-sensitive bulk goods
    Recovered process heat can be used with ease.

Aftercooler / heat exchanger

Compressor controller
SIGMA CONTROL 2 compressor controller

With the internal SIGMA CONTROL 2 controller (local intelligence, data provider for central SIGMA AIR MANAGER 4.0 intelligence), compressor performance can be precisely adjusted to match respective compressed air consumption.

    Coordinates and optimises interplay between compressed air production and consumption
    Features various pre-programmed and energy-saving control systems
    Facilitates compressed air system efficiency management

Compressor controller
Compressed Air Management System
SIGMA AIR MANAGER 4.0 master controller from KAESER KOMPRESSOREN.

The SIGMA AIR MANAGER 4.0 compressed air management system monitors and controls all components within the compressed air supply system to achieve maximum cost savings.

    Demand-oriented compressed air management
    Communication and data exchange in real-time
    Greater overview, more control, less downtime

Compressed Air Management System


Centrifugal separators
KC-series centrifugal separator

Remove condensate at the compressor's compressed air discharge point

    Foundation of faultless and energy-efficient functioning of downstream dryers and filters
    Matching nominal sizes for practical connection to Kaeser compressors
    Maintenance-free condensate separation

Centrifugal separators
Dryers
Refrigeration dryers

Application-specific protection from additional condensate formation

    Refrigeration dryers (DTP ≥ +3 °C) – generally recommended for highly efficient basic drying
    Combination dryers (DTP ≥ +3/-40 °C) and desiccant dryers (DTP ≥ -70 °C) – for straightforward or temperature-dependent frost protection
    Membrane dryers (DTP ≥ -40 °C) for space-saving operation at end points – without an electrical connection

Filters and activated carbon adsorbers
Filters and activated carbon adsorbers

Remove contaminants and ensure availability of compressed air in all desired purity classes

    KAESER FILTERS with threaded connection and filters with flanged connection remove dust, oil aerosols and vapours – for pressures up to 16 bar
    High-pressure filters compatible with Kaeser boosters – for pressures up to 45 bar
    Activated carbon adsorbers remove oil vapours and odours. They achieve residual oil content to Class 1 as per ISO 8573-1 (0 – 0.01 mg/m³) – for pressures up to 16 and 48 bar

Condensate drains
ECO-DRAIN electronic condensate drain

Remove condensate from the compressed air system

    ECO-DRAIN electronic condensate drain with level regulation and extremely durable valve control – for prevention of compressed air loss
    Test button and auto-monitoring with floating alarm contact (depending on model) – supports networking with master controller
    ECO-DRAIN Series 3x with factory-tested service unit – for highly reliable and low-cost maintenance

Quick entry
Condensate drains
Condensate Treatment
AQUAMAT condensate treatment system

Condensate is turned into wastewater capable of regular sewer disposal directly at its point of origin

    AQUAMAT CF series oil/water separators for reliable treatment of dispersant condensates – no energy costs, considerably more cost-effective than external disposal
    Officially tested functioning (DIBt type approval) – for compliance with legal requirements
    Environmentally friendly

Quick entry
Condensate treatment


Air receivers
For storage and as a buffer for demand peaks

    Receiver sizes from 90 – 10,000 l
    Considerably longer service life and inspection intervals of up to 5 years
    Valves and retrofit kits for every application

Air receivers
Air main charging systems
Air-main charging system from Kaeser Kompressoren.

DHS air-main charging system for reliable system pressure at all times

    Protect your treatment system against overloading during filling of the compressed air distribution network
    Precision integration in every system – for one or more treatment lines
    Connection diameters from G ½ to G 3 and DN 40 to DN 400


Air main charging systems

With the SIGMA AIR UTILITY operator model, you will secure a reliable supply of compressed air tailored to your needs – practically at the push of a button: You simply give us a few square metres of floor space, and we'll take care of the rest. Instead of investing in a complete compressed air station, all you pay for is the compressed air you actually use.

Here's how Kaeser's SIGMA AIR UTILITY operator model works:

  • We'll analyse your compressed air needs and draw up an individual concept – based on what is required.
  • Next we will build, install and operate the compressed air system.
  • Our Kaeser Teleservice, the logistics centre and our extensive global service network ensure that compressed air is available at all times.

With the SIGMA AIR UTILITY operator model, you pay a fixed basic price that covers an agreed quantity of compressed air. When larger amounts are needed, a fixed contractual price applies for the additional quantities used.
All prices remain in effect for the entire duration of the contract, which means no price increases.

Your advantages

  • No compressed air worries:
  • We offer everything from a single expert source: from the analysis of your compressed air needs to the machines and service. That lets you and your personnel concentrate fully on your core tasks.
  • From fixed costs to variable costs:
  • Investments in a compressed air system are no longer needed. Your employees will have time for other tasks. That means: You have more liquidity, are saved from tapping into your working capital and have greater flexibility in deploying your personnel.
  • A system scaled to your needs:
  • A competitive market brings ups and downs. Are you cutting back your output, or perhaps stepping it up? Are you relocating your operations? With SIGMA AIR UTILITY you can remain flexible. We will adjust your compressed air supply to your needs.

KAESER RENTAL: Rental compressors, blowers and additional components
Kaeser solutions are the perfect fit

Looking to optimise your system performance, plan a new system or temporarily need more compressed air due to a large order? Then you've come to the right place!

Portable compressors - durable, dependable and efficient

MOBILAIR portable compressors from KAESER always impress with their exceptional versatility and dependability. The range extends from 1 m³/min (27 cfm) all the way up to 48.1 m³/min (1700 cfm). 

Whether mobile or stationary, powered by combustion engine or electric motor – these portable powerhouses can be specifically adapted for any application, thanks to a multitude of available equipment options.

Portable compressors are well equipped for the demands of heavy-duty, continuous operation in construction site environments. They also perform reliably and safely, even under harsh climatic conditions. A durable polyethylene enclosure (availability dependent on model) makes MOBILAIR units especially rugged and ensures excellent value retention. Portable compressors are simple to operate and enable excellent accessibility to all maintenance-relevant components, which means all service work can be accomplished efficiently.

Your benefits:

    A dependable, continuous supply of compressed air
    Long-term availability of genuine spare parts
    Easy service access

Portable compressors with or without CE conformity

Portable compressors with CE conformity for the European market

All MOBILAIR portable compressors for the European market are designed to deliver more compressed air with lower emissions. Our portable all-rounders with CE conformity are equipped with drive engines that comply with EU Stage V emissions standards. KAESER has long been a leader when it comes to environmental protection. Wherever an electricity supply is available, our electric portable compressors demonstrate their superior strengths by operating completely emissions-free. Their ultra-quiet electric drive guarantees access to low emission and noise protection zones.

Portable compressors for non-regulated markets without CE conformity

KAESER offers portable compressors without CE conformity for non-regulated markets, optionally equipped with engines capable of running on diesel with a high sulphur content, as well as operation in extreme ambient temperatures, high humidity levels and installation altitudes up to 4500 m above sea level. MOBILAIR portable compressors are well equipped to face the gruelling continuous operation in harsh conditions and they also perform reliably and safely in environments with tough climatic conditions.

Portable compressors for countries with EPA requirements (Canada & USA)

Our MOBILAIR portable compressors for the US and Canadian market are compliant to EPA requirements. With diesel particulate filters and SCR systems, the US and Canadian MOBILAIR versions are compliant to the TIER 4 Final emission standards.