BELZONA

BELZONA - Belzona a global designer and manufacturer of repair composite materials and industrial protective coatings. Since the company was , by entrepreneur, Jorgen Svendsen, we have made it our mission to exceed our customers’ needs and expectations by providing long-lasting, quality repair and maintenance solutions. Belzona technology can provide the answer to an extensive cross-section of repair areas, from full turnkey systems to simple in-situ repairs. We are committed to providing bespoke solutions that are tailored to the specific needs of each and every client. Our Headquarters in allow Belzona to provide a truly global service, supplying repair and refurbishment services, coating inspection and application training. All to one purpose; ensuring our customers have the materials to protect their plant and equipment against abrasion, erosion, corrosion and chemical attack. Our approach to refurbishment and protection avoids the need for replacement, reducing repair and maintenance costs, and above all, downtime. The Belzona specification ensures an exceptional standard of long-term repair and protection that is built on over six decades of experience and know-how.

Products

Metal Repair / Rebuilding Compounds
Erosion-Corrosion Protection
Rubber Repair and Protection
Abrasion Resistant Linings
Casting/Injection Materials
Weather and Waterproofing Systems
High Temperature Coatings
Corrosion Protection
Concrete Protection
Safety Grip Systems
Concrete Repair
Chocking Materials

Belzona 1111 (Super Metal)

A 2-part repair composite for metal repair and resurfacing based on solvent-free epoxy resin reinforced with silicon steel alloy. This repair material will not corrode and resists a wide range of chemicals. It is easy to mix and apply without the need of specialist tools and can be machined using conventional tools.
Key benefits:

Multi-purpose durable repair composite
Fully machinable using conventional tools
Application and cure at room temperature - no hot work involved
Simple mixing ratio
Reduced health and safety risks as it is solvent-free
No shrinkage, expansion or distortion
Excellent adhesion to metals including stainless steel, carbon steel, aluminium, brass and copper
Will adhere to many other natural and synthetic materials including glass and wood
Outstanding corrosion resistance
Excellent chemical resistance against a wide range of chemicals
Excellent electrical insulation characteristics

Applications for Belzona 1111 (Super Metal) include:

Repair of cracks and holes on engine and pump casings, pipes, tanks and other equipment
Resurface of pitted metal surfaces
Repair of damaged shafts and hydraulic rams
In-situ flange repair
High strength structural adhesive for metal bonding
Creation of irregular load bearing shims and reforming of bearing housings

Belzona 1111 (Super Metal) is suitable for contact with potable water as it is certified to and satisfies the UK Drinking Water Inspectorate requirements.

Belzona 1121 (Super XL-Metal)

A 2-part repair composite for metal repair and resurfacing based on solvent-free epoxy resin reinforced with silicon steel alloy. This repair material has been developed to offer an extended working life, ideal for large applications where greater volumes of material are required or to provide adequate working time at higher temperatures. Belzona 1121 (Super XL-Metal) will not corrode and resists a wide range of chemicals. It is easy to mix and apply without the need of specialist tools and can be machined using conventional tools.
Key benefits:

Multi-purpose durable repair composite with extended working life
Fully machinable using conventional tools
Application and cure at room temperature - no hot work involved
Simple mixing ratio
Reduced health and safety risks as it is solvent-free
No shrinkage, expansion or distortion
Excellent adhesion to metals including stainless steel, carbon steel, aluminium, brass and copper
Will adhere to many other natural and synthetic materials including glass and wood
Outstanding corrosion resistance
Excellent chemical resistance against a wide range of chemicals
Excellent electrical insulation characteristics

Applications for Belzona 1121 (Super XL-Metal) include:

Resurface of large pitted metal surfaces
Repair of damaged shafts and hydraulic rams
In-situ flange repair
High strength structural adhesive for metal bonding
Creation of irregular load bearing shims and reforming of bearing housings

Belzona 1131 (Bearing Metal)

A 2-part epoxy metal repair composite with self-lubricating properties for creation of low friction surfaces and protection of lubrication systems from wear and seizure in the event of lubrication loss. This solvent-free repair composite has a unique microporous structure which allows it to trap and hold lubricating oil, minimising friction at start-up and improving the efficiency of mechanical equipment such as pumps. It has outstanding chemical resistance and will bond to almost any rigid surface without the need for hot work.
Key benefits:

Protection of equipment from wear and seizure
Reduction of friction at start up
Reduced health and safety risks as it is solvent-free
Simple mixing ratio
Application and cure at room temperature - no hot work involved
No shrinkage, expansion or distortion
Can be easily applied in thick or thin sections in one operation allowing rapid return to service
High mechanical strength and heat resistance
Excellent bonding to almost any rigid surface including steel, aluminium, copper, stainless steel, brass, cast iron and many more

Applications for Belzona 1131 (Bearing Metal) include:

Rebuilding of worn shafts at bearing locations
Repair and efficiency increase of mechanical equipment including pump rotating elements
Repair and creation of plain bearings
Creation of bushings
Sliding low friction wear layers for pipe supports

Belzona 1151 (Smoothing Metal)

A 2-part epoxy-based repair composite for rebuilding shallow pitting in metals damaged by erosion and corrosion. This solvent-free material is specifically formulated to easily fill in areas of metal loss up to 6 mm deep, quickly restoring large areas and avoiding hot work and plate welding. Belzona 1151 (Smoothing Metal) will not corrode and will resist a wide range of chemicals.

This repair composite is ideally suited to be overcoated with epoxy coatings such as

for long-term protection against the effects of erosion, corrosion and chemical attack.
Key benefits:

Multi-purpose durable repair composite for rebuilding pitting and metal loss up to 6 mm deep
Application and cure at room temperature - no hot work involved
Excellent erosion and corrosion resistance
Fast cure for rapid return to service
Easy to mix and apply even on large areas
Reduced health and safety risks as it is solvent-free
No shrinkage, expansion or distortion
Excellent adhesion to metals including stainless steel, carbon steel, aluminium, brass and copper
Outstanding chemical resistance against a wide range of chemicals
Excellent electrical insulation characteristics

Applications for Belzona 1151 (Smoothing Metal) include:

Resurface of pitted metal surfaces in equipment such as process vessels, heat exchangers and pumps
Repair of cracks and holes on engine and pump casings, pipes, tanks and other equipment
Repair of damaged shafts and hydraulic rams
In-situ flange repair
High strength structural adhesive for metal bonding
Creation of irregular load bearing shims and reforming of bearing housing

Belzona 1161 (Super UW-Metal)

A 2-part composite material for metal repair and resurfacing based on a solvent-free, surface-tolerant epoxy resin reinforced with silicon steel alloy. This composite material is specifically designed for application to wet and oil contaminated surfaces, as well as for underwater applications. It is easy to mix and apply without the need of specialist tools and can be machined using conventional tools.
Key benefits:

Bonds strongly to wet, oily and manually prepared surfaces
Multi-purpose durable repair composite
Application and cure at room temperature and underwater - no hot work involved
Excellent bonding to metals including stainless steel, carbon steel, aluminium, brass, copper and other rigid surfaces
Fully machinable using conventional tools
Excellent electrical insulation characteristics
Reduced health and safety risks as it is solvent-free
No shrinkage, expansion or distortion
Outstanding corrosion protection
Excellent chemical resistance against a wide range of chemicals

Applications for Belzona 1161 (Super UW-Metal) include:

Repair of oil and water leaks
Sealing of joints and flanges
Repair of cracks and holes on engine and pump casings, transformers, pipes, tanks and other equipment
Resurface of pitted metal surfaces
High strength structural adhesive for metal bonding
Creation of irregular load bearing shims and reforming of bearing housings

Belzona 1212

A 2-part surface-tolerant epoxy composite engineered specifically for in-situ application to wet, oil contaminated and underwater surfaces. This multi-purpose solvent-free material exhibits rapid cure and excellent adhesion to manually prepared substrates, where grit blasting cannot be achieved.

Belzona 1212 is easy to mix and apply without the need for specialist tools and is ideal for repair kits and emergency situations, ensuring fast back in service time.
Key benefits:

Multi-purpose durable surface-tolerant repair composite
Exhibits excellent adhesion to manually prepared damp, oil contaminated and underwater substrates
Rapid cure even at low temperatures allows for emergency in-situ repairs without the need for hot work
Excellent mechanical properties ensuring durability and longevity in service
Simple 1:1 volume mix ratio makes it easy to mix and apply with no need for specialist tools
Ideal for repair kits and emergency repair due to its versatility in use
Reduced health and safety risks as it is solvent-free
Outstanding corrosion and chemical resistance
Can be machined using conventional tools

Applications for Belzona 1212 include:

Plate bonding, corrosion pit filling and localised repair of wet, sweating or oil contaminated pipes where grit blasting cannot be achieved
In-situ sealing of oil and fluid leaks on storage tanks, engines, gearboxes, transformers and sumps
Long-term repair of offshore structures and marine equipment, including ship hulls, rudders, propellers and ballast tanks without taking the ship out of service
Underwater repairs, ideal for use in splash zones and coastal structures

Belzona 1221 (Super E-Metal)

A 2-part composite material for metal repair based on a silicone steel reinforced polymer system. Due to its fast-curing characteristics, this repair material is ideal for emergency repair situations. It can be machined using conventional tools and provides a permanent metal bonding or rebuilding solution.
Key benefits:

Fast cure for high speed emergency repairs
Multi-purpose durable repair composite
Fully machinable using conventional tools
Packaged in individual, pocket-sized sachets for convenience
Application and cure at room temperature - no hot work involved
Reduced health and safety risks as it is solvent-free
No shrinkage, expansion or distortion
Excellent adhesion to metals including stainless steel, carbon steel, aluminium, brass and copper
Will adhere to many other natural and synthetic materials including glass, wood, etc.
Outstanding corrosion resistance
Excellent chemical resistance against a wide range of chemicals
Excellent electrical insulation characteristics

Applications for Belzona 1221 (Super E-Metal) include:

Repair of leaking pipes and tanks
Repair of cracks and holes on engine and pump casings, pipes, tanks and other equipment
Resurface of pitted metal surfaces
Repair of damaged shafts and hydraulic rams
Repair of plastic and metal joints
Shimming and reseating of irregular equipment

Belzona 1251 (HA-Metal)

A durable, single component metal repair composite based on a silicon alloy blended with a heat-activated epoxy resin. Designed to repair and protect metal surfaces suffering from Corrosion under Insulation (CUI), Belzona 1251 (HA-Metal) can be easily applied by spatula, applicator or brush.

This heat-activated material can be applied directly onto hot surfaces (70-150°C / 158-302°F) with minimal surface preparation avoiding production downtime. Once cured, this solvent-free repair composite provides outstanding corrosion protection.

Belzona 1251 (HA-Metal) is ideally suited to be over coated with

to ensure long-lasting performance.
Key benefits:

In-situ application to live equipment operating at high temperature with minimal surface preparation
Multi-purpose durable metal repair composite
Single pack system, no weighing or mixing required
Reduced health and safety risks as it is solvent-free
Fast cure allowing equipment to be re-insulated with minimum delay
Excellent corrosion protection
Impact and abrasion resistance
Good chemical resistance against a wide range of chemicals
Excellent adhesion to metals including stainless steel, carbon steel, aluminium, brass and copper
Does not corrode

Applications for Belzona 1251 (HA-Metal) include:

Repair and prevention of Corrosion under Insulation (CUI)
Resurface of pitted metal surfaces
Repair of thin-wall defects
Bonding of doubler plates
Leak sealing of pipework

Belzona 1311 (Ceramic R-Metal)

A 2-part epoxy-based repair composite designed for metal repair and protection against the effects of erosion and corrosion. This solvent-free repair composite has excellent chemical resistance and will bond to all metals and most other rigid surfaces. It is easy to mix and apply without the need for specialist tools and it cures at room temperature eliminating the need for hot work. It is ideally suited to be overcoated with

to ensure long-lasting performance.

Belzona 1311 (Ceramic R-Metal) can also be used as a high strength structural adhesive for metal bonding and to create irregular load bearing shims.
Key benefits:

Long-term erosion and corrosion resistance
Excellent bonding to almost any rigid surface including steel, aluminium, copper, brass, glass, wood and most plastics
Excellent chemical resistance against a wide range of chemicals
Reduced health and safety risks as it is solvent-free
Simple mixing ratio
Application and cure at room temperature - no hot work involved
No shrinkage, expansion or distortion
Excellent electrical insulation characteristics

Applications for Belzona 1311 (Ceramic R-Metal) include:

Rebuilding and geometry reconstruction of centrifugal and positive displacement pumps damaged by erosion and corrosion
Pit fill and resurface of heat exchangers, water boxes and tube sheets
Repair of butterfly and gate valves, fans and kort nozzles deteriorated as a result of erosion, corrosion and cavitation
Repair of pipe elbows damaged by impingement
High strength structural adhesive for metal bonding
Creation of irregular load bearing shims

Belzona 1321 (Ceramic S-Metal)

A 2-part ceramic filled epoxy coating designed to provide erosion and corrosion resistance of metal surfaces. This solvent-free epoxy coating has outstanding chemical resistance and will bond to almost any rigid surface. Due to its high compressive strength it can be also used to create a perfect shim. This material is easy to mix and apply without the need for specialist tools and it cures at room temperature eliminating the need for hot work.
Key Benefits:

Long-term erosion and corrosion protection
Excellent bonding to almost any rigid surface including steel, aluminium, copper, brass and glass reinforced plastics
High compressive strength
Excellent chemical resistance against a wide range of chemicals
Reduced health and safety risks as it is solvent-free
No shrinkage, expansion or distortion
Application and cure at room temperature - no hot work involved
Long working life
Simple mixing ratio

Applications for Belzona 1321 (Ceramic S-Metal) include:

Internal coating for centrifugal and positive displacement pumps
Long-term erosion and corrosion resistance for heat exchangers, water boxes and tube sheets
Protection of butterfly and gate valves, fans and kort nozzles from erosion, corrosion and cavitation
Impingement protection of pipe elbows
High strength structural adhesive for metal bonding
Creation of irregular load bearing shims

Belzona 1331

A 2-part spray- or brush-applied epoxy coating for erosion and corrosion protection of equipment operating under continuous immersion up to 50°C (122°F). This solvent-free coating can be easily mixed and applied at ambient temperatures as a one or two coat system. Its 24 hours overcoating window allows large applications to be quickly completed, reducing downtime.

Due to its capability for high film build in a single coat without sagging and superior erosion resistance, Belzona 1331 is ideally suited to be used as an epoxy pipe lining for protection of girth welds on internal field joints. This new generation spray-applied filler-free coating provides the robust protection of a ceramic coating without causing wear or damage to spray equipment.
Key benefits:

Outstanding erosion and corrosion resistance under immersed conditions
Rapid application by airless spray without wear to spray equipment; can also be brush-applied where required
Allows for one or two coat application with 24 hours overcoat window
Capable of high-build application (> 1250 microns) in a single coat without sagging
Excellent cathodic disbondment resistance
Excellent flexibility, toughness and impact resistance
Outstanding chemical resistance against a wide range of chemicals
Available in light colours to aid visibility in dark vessels during application and inspection
Application and cure at room temperature - no hot work involved
Reduced health and safety risks as it is solvent-free
Excellent adhesion to most metal surfaces including carbon steel, stainless steel and specialist steels

Applications for Belzona 1331 include:

Erosion and corrosion resistant coating for process vessels, separators, pumps, heat exchangers and condensers operating under immersion
Epoxy pipe lining for protection of girth welds on internal field joints
Repair of worn and damaged chutes and hoppers
Long-term corrosion protection of scrubber units
Erosion resistant coating for leading edge protection on wind turbine blades.

Belzona 1341 (Supermetalglide)

A 2-part epoxy coating designed to improve efficiency of pumps, pipes, valves and other fluid handling equipment while protecting them from the effects of erosion and corrosion. This high performance product is proven to reduce energy consumption, provide excellent chemical resistance and lower maintenance costs.

Belzona 1341 (Supermetalglide) improves pump efficiency by using hydrophobic technology to repel process fluids and reduce turbulent flow. Efficiency increases of up to 7% have been recorded on new equipment and up to 20% on refurbished equipment.
Key benefits:

Improved efficiency of pumps, pipes, valves and other equipment
Long-term erosion and corrosion protection
Excellent chemical resistance against a wide range of chemicals
Suitable for contact with potable water
Reduced health and safety risks as it is solvent-free
Application and cure at room temperature - no hot work involved
Long working life
Excellent bonding to metals including stainless steel, duplex steels, carbon steel, aluminium, cast iron and bronze as well as specialist alloys and other materials

Applications for Belzona 1341 (Supermetalglide) include:

Enhancing performance of centrifugal pumps and positive displacement pumps
Protecting pump volutes and impellers from erosion and corrosion
Internal pipe coatings to increase fluid flow
Long-term corrosion protection of tube sheets heat exchangers, water boxes and water tanks
Reducing material hang-up in chutes and hoppers
Erosion resistant coating for leading edge protection on wind turbine blades.

Belzona 1341 (Supermetalglide) is suitable for contact with potable water as it is certified to NSF/ANSI Standard 61 and satisfies the UK Drinking Water Inspectorate requirements.

Belzona 1381

A 2-part spray- or brush-applied high temperature epoxy coating for erosion and corrosion protection of equipment operating under continuous immersion up to 95°C (203°F). This solvent-free coating can be easily mixed and applied at ambient temperatures as a one or two coat system. Its 24 hours overcoating window allows large applications to be quickly completed, reducing downtime.

Due to its capability for high film build in a single coat without sagging and superior erosion resistance, Belzona 1381 is ideally suited to be used as an epoxy pipe lining for protection of girth welds on internal field joints. This new generation spray-applied filler-free coating provides the robust protection of a ceramic coating without causing wear or damage to spray equipment.
Key benefits:

High temperature epoxy coating providing outstanding erosion and corrosion resistance under immersed conditions
Rapid application by airless spray without wear to spray equipment; can also be brush applied where required
Allows for one or two coat application with 24 hours overcoat window
Capable of high-build application (> 1250 microns) in a single coat without sagging
Excellent cathodic disbondment resistance
Excellent flexibility, toughness and impact resistance
Outstanding chemical resistance against a wide range of chemicals
Available in light colours to aid visibility in dark vessels during application and inspection
Application and cure at room temperature - no hot work involved
Reduced health and safety risks as it is solvent-free
Excellent adhesion to most metal surfaces including carbon steel, stainless steel and specialist steels

Applications for Belzona 1381 include:

High temperature epoxy coating providing excellent erosion and corrosion resistance for process vessels, separators, pumps, heat exchangers and condensers operating under immersion
Epoxy pipe lining for protection of girth welds on internal field joints
Repair of worn and damaged chutes and hoppers
Long-term corrosion protection of scrubber units

Belzona 1391 (Ceramic HT)

A 2-part ceramic filled epoxy coating which provides erosion and corrosion resistance to high temperature equipment operating under immersion up to 120°C (248°F). This solvent-free coating provides excellent resistance to a wide range of aqueous solutions, hydrocarbons and process chemicals. It is easy to mix and can be applied using a stiff bristled brush or applicator.

Belzona 1391 (Ceramic HT) can also be used as a high strength structural adhesive for metal bonding and to create irregular load bearing shims where a high temperature material is required.
Key benefits:

Operates at high temperature under immersed conditions
Excellent erosion and corrosion resistance
Reduced health and safety risks as it is solvent-free
High compressive strength
Application and cure at room temperature - no hot work involved
Excellent chemical resistance against a wide range of chemicals
No shrinkage, expansion or distortion
Excellent bonding to many metal surfaces including steel, stainless steel, specialist steels

Applications for Belzona 1391 (Ceramic HT) include:

High temperature coatings for process vessels, distillation columns, heat exchangers, clarifiers and scrubber units operating under immersion
Protecting pumps, valves, hot water tanks and separators from the effects of erosion and corrosion
Protection of pipework from moisture and chemical attack
High strength structural adhesive for metal bonding
Creation of irregular load bearing shims

Belzona 1391S

A 2-part spray-applied epoxy coating designed to provide corrosion resistance to high temperature equipment operating under continuous immersion up to 110°C (230°F). This solvent-free coating provides excellent resistance to a wide range of aqueous solutions, hydrocarbons and process chemicals. It is easy to mix and apply using heated airless spray equipment and it cures at room temperature reducing downtime.
Key benefits:

Operates at high temperature under immersed conditions
Rapid spray application results in reduced downtime
Excellent chemical resistance against a wide range of chemicals
Excellent corrosion protection
Application and cure at room temperature - no hot work involved
Resistant to rapid depressurization and steam out process to 210°C (410°F)
Excellent cathodic disbondment resistance
Reduced health and safety risks as it is solvent-free
No shrinkage, expansion or distortion
Excellent bonding to many metal surfaces including carbon steel, stainless steel and specialist steels

Applications for Belzona 1391S include:

High temperature coatings for oil production separators, flare knock-out vessels and evaporators operating under immersion
Corrosion protection against a variety of chemicals in equipment such as boiler vessels and heat exchangers operating at high temperature

Belzona 1391T

Belzona 1391T is a 2-part ceramic filled epoxy coating which provides erosion and corrosion resistance to

equipment operating under immersion up to 120°C (248°F). It offers excellent resistance to a wide range of aqueous solutions, hydrocarbons and process chemicals.

This 2-coat, solvent-free system is applied using simple hand tools to areas requiring maximum erosion resistance. It has a long overcoat window and can be rapidly force cured allowing applications to be effectively completed with minimal downtime, shortening application time and simplifying maintenance procedures.

For situations where a sprayable coating is required, Belzona

is ideal.
Key benefits:

Operates at high temperature under immersed conditions
Excellent erosion and corrosion resistance
Reduced health and safety risks as it is solvent-free
Good electrical insulation properties
High compressive strength
Application and cure at room temperature - no hot work involved
Excellent chemical resistance against a wide range of chemicals
No shrinkage, expansion or distortion
Excellent bonding to many metal surfaces including steel, stainless steel, specialist steels
Suitable for steaming out up to 210°C (410°F)

Applications for Belzona 1391T include:

High temperature coatings for process vessels, distillation columns, heat exchangers, clarifiers and scrubber units operating under immersion
Protecting pumps, valves, hot water tanks and separators from the effects of erosion and corrosion
High strength structural adhesive for metal bonding
Creation of irregular load bearing shims

Belzona 1392 (Ceramic HT2)

A 2-part high temperature epoxy coating formulated to provide metal surfaces with erosion and corrosion protection in combination with excellent chemical resistance. Belzona 1392 (Ceramic HT2) will resist water, aqueous solutions, hydrocarbons in acid contaminated water and hydrocarbons up to temperatures of 120°C (248°F) in continuous immersion.

This easy to use epoxy coating can be applied by brush or applicator eliminating the need for specialist tools and will cure at room temperature.
Key benefits:

High temperature resistance, suitable for full immersion up to 120°C (248°F)
Excellent chemical resistance to acid contaminated water/hydrocarbon systems
Offers excellent erosion and corrosion protection
Resistant to rapid depressurisation and steam out process
Reduced health and safety risks as it is solvent-free
Simple mixing ratio
High compressive strength
Application and cure at room temperature – no hot work involved
No shrinkage, expansion or distortion
Excellent bonding to rigid surfaces including steel, stainless steel, specialist steels and others

Applications for Belzona 1392 (Ceramic HT2) include:

High temperature lining for process vessels, distillation columns, heat exchangers, clarifiers and scrubber units operating under immersion
Protection of pumps, valves, hot water tanks and separators from the effects of erosion, corrosion and chemical attack
Protection of sumps and containment areas from chemical attack

Belzona 1511 (Super HT-Metal)

A two-part repair composite based on a solvent-free epoxy resin reinforced silicon with steel alloy. This high temperature repair system is designed for metal repair and rebuilding equipment and provides excellent corrosion protection. Under immersion, Belzona 1511 (Super HT-Metal) is suitable for applications up to 150 °C (302 °F). This product can be overcoated with

without the need for frost blasting, significantly reducing application costs and downtime.

Belzona 1511 (Super HT-Metal) will not corrode and resists a wide range of chemicals. This repair material can be easily mixed and applied without the need for specialist tools, and when cured is durable yet fully machinable.
Key benefits:

No frost blasting needed prior to overcoating with Belzona high temperature linings
Excellent erosion and corrosion resistance
Operates at high temperatures and resists a wide range of chemicals
Can be easily mixed and applied at up to 12 mm thickness, enabling to fill even deeper pitting in one application
Reduced health and safety risks as it is solvent-free
No shrinkage, expansion or distortion
Excellent adhesion to many metal surfaces including steel, stainless steel, specialist steels
Outstanding mechanical properties

Applications for Belzona 1511 (Super HT Metal) include:

High temperature epoxy repairs for process vessels, distillation columns, heat exchangers, clarifiers and scrubber units
Repairs of cracks and holes on engine and pump casings, pipes, tanks and other equipment
Resurface of pitted metal surfaces

Belzona 1523

A 2-part spray-applied epoxy coating designed to provide long-term corrosion and chemical resistance to equipment operating in continuous immersion at temperatures up to 140°C (284°F). This solvent-free coating has a long overcoat window and its cold curing mechanism with full in service cure reduces downtime and ensures rapid return of equipment to service.

Belzona 1523 is easy to mix and apply using heated airless spray equipment, allowing large areas to be quickly and effectively protected.
Key benefits:

Outstanding corrosion protection of high temperature equipment, suitable for continuous immersion in water and hydrocarbon mixtures up to 140°C (284°F)
Excellent chemical resistance against a wide range of chemicals including hydrocarbons and amines
2-coat application without the need for flash blasting between coats
Very light colours allowing easy inspection in dark vessels
Coating applied by heated airless spray for quick application
Application and cure at room temperature - no hot work involved
Solvent-free material allowing it to be safely applied in confined areas
Reduces downtime due to its innovative post-cure mechanism activated at service temperatures - no separate post-cure needed
Withstands steam-out process up to 210°C (410°F) and rapid depressurisation
Excellent adhesion to metal surfaces and high retention of adhesion at elevated temperatures

Applications for Belzona 1523 include:

High temperature epoxy coating for oil and gas production equipment such as separators, flare knock-out vessels and evaporators operating under immersion
Corrosion protection against a variety of chemicals in high temperature equipment including boiler vessels, condensers and heat exchangers

Belzona 1593

A 2-part hand-applied epoxy coating designed to provide long-term corrosion and chemical resistance to equipment operating in continuous immersion at temperatures up to 160°C (320°F). This coating has a long overcoat window and its cold curing mechanism with full in service cure reduces downtime and ensures rapid return of equipment to service.

This solvent-free coating is easy to mix and apply without the need for specialist tools, ensuring a simple and safe application in confined areas.
Key benefits:

Outstanding corrosion protection of high temperature equipment, suitable for continuous immersion in water and hydrocarbon mixtures up to 160°C (320°F)
Excellent chemical resistance against a wide range of chemicals including hydrocarbons and amines
2-coat application without the need for flash blasting between coats
Very light colours allowing easy inspection in dark vessels
Application and cure at room temperature - no hot work involved
Solvent-free material allowing it to be safely applied in confined areas
Reduces downtime due to its innovative post-cure mechanism activated at service temperatures - no separate post-cure needed
Withstands steam-out process up to 210°C (410°F) and rapid depressurisation
Excellent adhesion to metal surfaces and high retention of adhesion at elevated temperatures

Applications for Belzona 1593 include:

Belzona 1811 (Ceramic Carbide)

A 2-part epoxy-based composite material incorporating abrasion resistant ceramic aggregates for the repair and protection of metal surfaces suffering from sliding abrasion. Belzona 1811 (Ceramic Carbide) resists deformation damage and wear providing long-term abrasion resistance.

This highly durable composite material can be applied without the need for specialist tools to unlimited thickness onto vertical and horizontal surfaces up to a dry temperature of 150°C (300°F). Belzona 1811 (Ceramic Carbide) will not corrode and is resistant to a wide range of chemicals. It will bond to a variety of substrates providing a seamless lining coupled with excellent abrasion and wear resistance to coarse materials.

Alternatively, where problems due to very fine particle abrasion occur, has been developed.
Key benefits:

High abrasion and wear resistance
Will not corrode
Solvent-free allowing it to be applied safely in confined areas
Excellent bonding to many metal surfaces including steel and cast iron
Application and cure at room temperature - no hot work involved
Long working life
Fast cure rate ensures prompt return to service
High mechanical strength

Applications for Belzona 1811 (Ceramic Carbide) include:

Protection of pipework, pipe bends, elbows and valves from abrasion
Bonding and grouting tiles and wear plates where high abrasion resistance is required
Repair of screw conveyors, centrifuges and pump impellers damaged by erosion and corrosion
Linings for worn hoppers, chutes, mixer blades and other equipment subject to abrasion

Belzona 1812 (Ceramic Carbide FP)

A 2-part epoxy-based composite material combining extremely hard closely packed abrasion resistant ceramic aggregates in a polymeric binder for the repair and protection of equipment damaged by fine particle abrasion.

Belzona 1812 (Ceramic Carbide FP) has been developed for situations involving fine particle erosion such as cement manufacture. This new generation technology creates a smoother but highly durable composite capable of being applied in thin layers, providing greater opportunities to modify profiles and improve flow.

Alternativly, where problems due to coarse particle abrasion occur, has been developed.
Key benefits:

Applications for Belzona 1812 (Ceramic Carbide FP) include:

Protection of pipework, pipe bends, elbows and valves from damage due to abrasive attack
Bonding and grouting tiles and wear plates where high abrasion resistance is required
Repair of screw conveyors, centrifuges and pump impellers damaged by erosion and corrosion
Linings for worn hoppers, chutes, mixer blades and other equipment subject to abrasion

Belzona 1813

A 2-part paste-grade epoxy composite material combining abrasion resistant ceramic aggregates in a polymeric binder for the repair and protection of equipment operating at temperatures up to 200⁰C (392⁰F).

Belzona 1813 has been formulated to protect metal surfaces from abrasive attack at high temperatures and is resistant to a wide range of chemicals. This new generation technology creates a seamless but highly durable lining capable of being applied in thin or thick layers, providing greater opportunities to modify profiles and improve flow.
Key benefits:

Excellent resistance to impact and abrasion
Very high heat distortion temperature
Will not corrode
Solvent-free allowing it to be applied safely in confined areas
Excellent bonding to many metal surfaces including steel and cast iron
Application and cure at room temperature - no hot work involved
Long working life
Fast cure rate ensures prompt return to service
High mechanical strength

Applications for Belzona 1813 include:

Protection of pipework, pipe bends, elbows and valves from damage due to abrasive attack
Bonding and grouting tiles and wear plates where high abrasion resistance is required
Repair of screw conveyors and centrifuges damaged by erosion and corrosion
Linings for worn hoppers, chutes, mixer blades and other equipment subject to abrasion

Belzona 1814

Belzona 1814 is a cost-effective 3-component repair system for the protection of surfaces subject to abrasive attack. This material is designed to provide protection in highly abrasive environments and is specifically formulated for application over large areas.

Supplied as a three-part system, with a base, solidifier and aggregate, Belzona 1814 is easy to mix and apply without the need for specialist tools. This thixotropic material will adhere to a wide range of substrates, providing a seamless abrasion resistant lining at thicknesses up to 12.7mm (1/2in).

Alternatively, for smaller application areas and faster cure, has been developed.
Key benefits:

Applications for Belzona 1814 include:

Linings for worn hoppers, chutes, mixer blades and other equipment subject to abrasion
Protection of hydrocyclones and grinding mills
Bonding and grouting tiles and wear plates where high abrasion resistance is required
Repair of screw conveyors, centrifuges and pump impellers damaged by erosion and corrosion

Belzona 1818

Belzona 1818 is a fast curing, surface tolerant, abrasion resistant system ideal for patch repairs on surfaces subject to high erosion and abrasive environments.

Its fast curing properties results in minimal downtime for damaged equipment, and the product can experience full mechanical loading in as little as two hours after application.

This material has built in surface tolerant technology, enabling it to bond tenaciously onto steel substrates even when surface preparation is minimal or if the substrate is heavily contaminated with oil or water. The product can even be applied and cured underwater.

Supplied as a two-part system, Belzona 1818 is easy to mix and apply without the need for specialist tools and can be applied direct to the substrate with no need for an additional primer.

Key Benefits:

Excellent Abrasion Resistance
Belzona 1818 exhibits outstanding abrasion resistance and can withstand erosion up to temperatures of 80°C (176°F).

Surface Tolerant
Belzona 1818 can be applied directly onto manually prepared, wet or oil contaminated surfaces and can even be applied underwater.

Fast Curing
Belzona 1818 is fast curing ensuring a quick return to service. Depending on ambient temperatures, the product can experience full mechanical loading after two hours.

Easy to Mix and Apply
No specialist tools required for mixing or application.

Applications for 1818:

Slurry pumps

Grinding mills

Screw conveyors

Chutes and hoppers

Hydrocyclones

Wear plates

Grit pumps

Agitator shafts, hubs and blades

Dust extraction pipe work

Belzona 1821 (Fluid Metal)

A 2-part fluid epoxy resin designed for the repair and creation of positive grip systems on metallic surfaces of machinery and equipment and walking areas. This solvent-free material is ideal where slip reduction, chemical and wear resistance are required.

The coating is used in conjunction with Belzona aggregates to create positive drive and reduce slippage. Belzona 1821 (Fluid Metal) is easy to mix and can be applied manually without the need for specialist tools. It will cure at room temperature, eliminating the need for hot work.
Key benefits:

Application and cure at room temperature - no hot work involved
Outstanding adhesion to metallic surfaces including aluminium
Excellent wear and chemical resistance
High compressive strength
Reduces potential for accidents
Hard wearing grip aggregate that does not peel or wear away like adhesive strips
Solvent-free and low odour allowing work to be carried out on site in public areas
Surface does not polish
Can be used in conjunction with the aggregates Belzona Supergrip and Superfoot

Applications for Belzona 1821 (Fluid Metal) include:

Creation of positive grip systems on conveyor drive drums, rollers, fork lift grab arms and dynamometers
Floor adhesive coatings to provide a slip reduction system on metallic walkways and fire escapes
Safety coatings on vehicles step ups, dock levellers and loading ramps

Belzona 2111 (D&A Hi-Build Elastomer)

A 2-part polyurethane resin designed for the repair, rebuilding and coating of rubber and metal components. This flexible rubber repair material is appropriate for applications where high build, durability, elasticity, high abrasion and tear resistance are required. This material is easy to mix and apply without the need for specialist tools and it cures at room temperature eliminating the need for hot work.
Key benefits:

Outstanding protection against wear, impact and abrasion
Fast cold-curing - no hot work involved
Excellent adhesion to a wide variety of substrates including natural rubber, nitrile, neoprene, SBR (Styrene Butadiene Rubber), polyurethane, PVC, steel, copper and concrete
Seamless application - small or large areas treated in one operation
Outstanding mechanical strength
Excellent chemical resistance to a wide variety of chemicals
High elasticity
Good electrical resistance
Protection against erosion and corrosion

Applications for Belzona 2111 (D&A Hi-Build Elastomer) include:

Creation and repair of rubber linings to provide long-term abrasion resistance
On site repair and encapsulation of clip joints on conveyor belts
Reforming and bonding of flights and cleats on conveyor belts
Cold-curing alternative to vulcanized rubber repair of worn, split or torn areas of rubber
Durable impact and wear protection on pumps volutes and impellers

Belzona 2121 (D&A Hi-Coat Elastomer)

A 2-part polyurethane resin designed for the coating of metal and rubber components. This flexible rubber material is appropriate for applications where durability, elasticity, high abrasion and tear resistance are required. It is easy to mix and apply without the need for specialist tools and it cures at room temperature eliminating the need for hot work and vulcanisation.
Key benefits:

Outstanding protection against wear, impact and abrasion
Application and cure at room temperature - no hot work or vulcanisation involved
Excellent adhesion to a wide variety of substrates including natural rubber, nitrile, neoprene, SBR (Styrene Butadiene Rubber), polyurethane, PVC, steel, copper and concrete
Seamless application - small or large areas treated in one operation
Outstanding mechanical strength
Reduced health and safety risks as it is solvent-free
Excellent chemical resistance to a wide variety of chemicals
High elongation - up to 550%
Good electrical resistance
Protection against erosion and corrosion

Applications for Belzona 2121 (D&Hi-Coat Elastomer) include:

Cold-curing rubber linings on pump casings and impellers to provide durable impact and wear protection
Coating of tanks and fluid handling equipment to repair and prevent against wear, erosion and corrosion
Creation of anti-cavitation protective coating on ship propellers
Rubber coatings of vibrator feed bowls

Belzona 2131 (D&A Fluid Elastomer)

A 2-part polyurethane resin designed for the coating of metal and rubber surfaces, as well as casting of new rubber components. This flexible rubber material is appropriate for applications where durability, elasticity, high abrasion and tear resistance are required. It is easy to mix and apply without the need for specialist tools and it cures at room temperature eliminating the need for hot work and vulcanisation.
Key benefits:

Outstanding protection against wear, impact and abrasion
Can be injected into moulds or cavities to cast unique components
Application and cure at room temperature no hot work or vulcanisation involved
Excellent adhesion to a wide variety of substrates including natural rubber, nitrile, neoprene, SBR (Styrene Butadiene Rubber), polyurethane, PVC, steel, copper and concrete
Outstanding mechanical strength
Reduced health and safety risks as it is solvent-free
Excellent chemical resistance to a wide variety of chemicals
High elongation – up to 550%
Good electrical resistance
Protection against erosion and corrosion

Applications for Belzona 2131 (D&A Fluid Elastomer) include:

Cold-curing rubber linings on pump casings and impellers to provide durable impact and wear protection
Creation of drive couplings to provide quick turnaround and protect against wear
Casting of new components such as shock absorbers, flexible mods and guide bearings
Surfacing rubber and metal components to provide durable abrasion resistance
Repair of lobe pumps by casting new lobes to original dimensions, avoiding long lead times and high cost

Belzona 2141 (ACR-Fluid Elastomer)

A 2-part polyurethane resin designed for the coating of metal and rubber components. This flexible rubber material is appropriate for coating extremely high localised pressure areas where abrasion, cavitation, erosion and corrosion resistance are required. This fluid material is easy to mix and apply without the need for specialist tools and it cures at room temperature eliminating the need for hot work.
Key benefits:

Outstanding protection against cavitation at ultra-high velocities (up to 115 knots with no damage)
Excellent protection against abrasion, erosion and corrosion
Application and cure at room temperature - no hot work involved
Excellent adhesion to a wide variety of substrates including metals, alloys, natural and synthetic rubbers fibreglass and composites
Can be applied using injection and forming techniques
Excellent adhesion in long-term immersion - meets the ASTM D3623 requirements (90 day immersed cathodic disbondment test)
Reduced health and safety risks as it is solvent-free
High elongation - up to 530%
Good chemical resistance to a wide variety of chemicals

Applications for Belzona 2141 (ACR-Fluid Elastomer) include:

Coatings of cooling water pump impellers, wicket gates and stay vanes
Anti-cavitation coating on Kaplan and Francis turbines
Creation of a protective coating on ship propellers and Kort nozzles to provide long-term cavitation, erosion and corrosion protection
Protective coating on shafts, valves and filters to prevent the effects of erosion and cavitation

Belzona 2211 (MP Hi-Build Elastomer)

A 2-part polyurethane resin designed for the repair, rebuilding and coating of rubber and metal components. This flexible rubber repair material makes cost effective repairs possible and is appropriate for applications where high build, durability and elasticity are required. This solvent-free elastomeric material is easy to mix and apply without the need for specialist tools and it cures at room temperature eliminating the need for hot work.
Key benefits:

Outstanding elongation - up to 700%
Fast cold-curing - no hot work involved
Protection against erosion and corrosion
Excellent adhesion to a wide variety of substrates including natural rubber, nitrile, neoprene, SBR (Styrene Butadiene Rubber), polyurethane, PVC, steel, copper and concrete
Reduced health and safety risks as it is solvent-free
Seamless application - small or large areas treated in one operation
Good chemical resistance to a wide variety of chemicals
Good electrical resistance

Applications for Belzona 2211 (MP Hi-Build Elastomer) include:

Creation and repair of concrete expansion joints to provide long-term performance
Mould and reform of worn gasket seals and rubber rollers
Cold-curing alternative to vulcanized rubber repair of cracks of tyre sidewalls on heavy duty trucks
Creation or repair of rubber coatings on pumps, valves, tanks and guide bearings
Fast rubber repair of holes and cracks on pump diaphragms

Belzona 2221 (MP Fluid Elastomer)

A 2-part polyurethane resin designed for the repair and coating of rubber and metal components, as well as casting of new components. This flexible rubber repair material makes cost effective repairs possible and is designed for applications where durability and elasticity are required. It is easy to mix and apply by brush or by pouring without the need for specialist tools and will cure at room temperature, eliminating the need for hot work and vulcanisation.
Key benefits:

Application and cure at room temperature - no hot work involved
Can be used for casting applications
Excellent adhesion to a wide variety of substrates including natural rubber, nitrile, neoprene, SBR (Styrene Butadiene Rubber), polyurethane, PVC, steel, copper and concrete
Reduced health and safety risks as it is solvent-free
Seamless application small or large areas treated in one operation
Good chemical resistance to a wide variety of chemicals
Outstanding elongation – up to 700%
Good electrical resistance
Protection against erosion and corrosion

Applications for Belzona 2221 (MP Fluid Elastomer) include:

Creation and repair of concrete expansion joints to provide long-term performance
Creation or casting of gasket seals
Cold-curing alternative to vulcanized rubber repair of rubber linings
Sealing SF6 gas leaks providing environmental protection
Casting of new rubber components
Protection of exposed threads
Fast rubber repair of holes and cracks on pump diaphragms

Belzona 2221 (MP Fluid Elastomer)

Applications for Belzona 2221 (MP Fluid Elastomer) include:

Belzona 2311 (SR Elastomer)

A 2-part polyurethane resin designed for a fast repair, rebuilding and coating of rubber and metal components. This flexible rubber repair material is designed for emergency and permanent applications where high build, durability, elasticity, high abrasion and tear resistance are required. This very fast cold-curing material is easy to mix and apply without the need for specialist tools and it cures at room temperature eliminating the need for hot work.
Key benefits:

Outstanding protection against wear, impact and abrasion
Very fast cure for emergency repairs - repaired components back to service almost immediately
Cold-curing - no hot work involved
Packaged in individual pocket sized sachets for an easy application
Excellent adhesion to a wide variety of substrates including natural rubber, nitrile, neoprene, SBR (Styrene Butadiene Rubber), polyurethane, PVC, steel, copper and concrete
Outstanding mechanical strength
Reduces health and safety risks as it is solvent-free
Excellent chemical resistance to a wide variety of chemicals
Good electrical resistance
Outstanding elongation (up to 450%)
Protection against erosion and corrosion

Applications for Belzona 2311 (SR Elastomer) include:

Emergency repair of rubber components
Repair of rubber coatings on floating hoses to provide long-term abrasion resistance with very minimal downtime
Cold-curing alternative to vulcanized rubber repair of worn, split or torn areas of conveyor belts
Durable impact and wear protection on pumps volutes and impellers
Simple repair of cracks of tyre sidewalls on heavy duty trucks
Fast repair of worn gasket seals and rubber rollers

Belzona 3111 (Flexible Membrane)

A cold-applied liquid coating for long-term roof protection, providing outstanding waterproofing and weatherproofing properties. This single-component, water-based roof coating will bond strongly to all types of roofing materials, following even complex roof contours, and will allow the surface to breathe due to its microporous structure. The applied system incorporates a reinforcement sheet to allow an easy control of the coating thickness during the application as well as adapting to roof movement due to its outstanding elasticity.

This water-based material can be applied on almost any location including schools, hospitals and public buildings thanks to its low odour. It is certified by Energy Star and ETA-Danmark (European Technical Assessment) and has proven to provide excellent protection of roofs for in excess of 25 years.
Key benefits:

Provides long-term roof protection
Microporous structure allows trapped moisture to escape whilst providing long-term weatherproofing protection
Reduced health and safety risks as it is water-base
Lightweight material, will not overload existing structures
Excellent adhesion to a wide range of materials including felt, asphalt, lead, zinc, coppe